Advancing The Future of Flexible Packaging

Thinking Differently. Solving Brilliantly.

Two integrated, SQF-certified manufacturing facilities – high-volume flexographic production down through digital short runs, all engineered to one standard of high-barrier performance.

Advancing The Future of Flexible Packaging.

Thinking Differently. Solving Brilliantly.

Two integrated, SQF-certified manufacturing facilities – high-volume flexographic production down through digital short runs, all engineered to one standard of high-barrier performance.

Thinking Differently. Solving Brilliantly.

TruStar is a U.S.-based manufacturer of high-barrier flexible packaging
serving perishable goods markets including food, cannabis, personal
healthcare products, pet food and specialty products.

Our two integrated, SQF-certified manufacturing facilities combine digital and flexographic printing with comprehensive converting capabilities to deliver speed to market, innovative products, consistent quality and full traceability.

Product Lines Designed for Performance

TruStar develops high-barrier flexible packaging across multiple formats to support consistent quality, shelf-life protection, and reliable production

Premade pouches

High-barrier pouches designed for modified- atmosphere packaging to preserve freshness and product integrity.

Flexible Rollstock

Customizable multilayer films supplied in roll format for efficient and consistent form-fill-seal applications.

Lidding Films

Breathable and high-barrier lidding films designed for freshness, convenience, and specialty packaging applications.

Cold Seal Film for Bars

High-performance cold seal films designed for efficient wrapping, product protection, and snack bar applications.

Contact Our Flexible Packaging Experts

We're here to help. Call us to discuss your unique needs and vision.

High Barrier Packaging Powered By Advanced Structures & Designs

Integrated, SQF-certified manufacturing operations across two facilities.
Digital and flexographic printing technologies supporting short-run through high-volume production.
TruStar combines materials engineering and barrier science to create high-performance rollstock, premade pouches, cold seal films, and lidding films.
Protection & Shelf Life

High-barrier films engineered to control oxygen, moisture, and aroma while preserving freshness and quality.

Functional Design

Easy-open features and resealable formats that improve usability and enhance brand experience.

Sustainability Leadership

Recycle-ready materials and lightweight structures designed to reduce resource use without sacrificing performance.

Precision Manufacturing

SQF-certified manufacturing with integrated digital, flexographic, and converting capabilities designed to ensure consistent quality and dependable lead times.

Tailored Protection for Key Markets

From food to household goods, TruStar designs packaging that meets the highest standards for freshness, safety, and reliability.

Snack Food Items
Produce Snacks
Personal Healthcare Products
Pet Food & Treats
Cannabis & Specialty

Precision Manufacturing You Can Count On

TruStar’s integrated manufacturing platform combines advanced printing technologies with comprehensive converting capabilities to support flexible packaging solutions from short production runs through high-volume commercial production.

Premium Digital Printing

Supports short production runs, rapid turnaround, high- quality graphics and flexible production.

Lamination & Coating

Bonds multiple material layers using solventless and water-based adhesive technologies.

Flexographic Printing

Designed for medium and high-volume production, wide-web printing, and consistent print quality.

Slitting & Rewinding

Thermal & solventless adhesives for durable barrier films.

Pouch Manufacturing

Converts printed rollstock into finished stand-up, lay-flat and specialty pouch formats.

Packaging Innovation & Technology

Advanced materials, specialty finishes, and performance-driven technologies designed to enhance protection, functionality, and brand impact.

Barrier & Shelf-Life Solutions
  • Multi-layer laminated structures.
  • Co-extruded barrier materials
  • Advanced high-barrier coatings
  • Tailored oxygen & moisture protection
Consumer-Friendly Performance
  • Digital sequential printing & variable data
  • Peelable easy-open features
  • Anti-fog film technology
  • Promotional campaigns, serialization & tracking
Surface Finishes & Embellishments
  • Matte, gloss & soft-touch finishes
  • Spot varnish for dimensional accents
  • Metallic effects
  • Enhanced shelf appeal
Premium Print & Graphics
  • High-definition graphics
  • Exceptional color consistency
  • Rapid turnaround
  • Flexible production

Building the Future of Sustainable Packaging

In addition to traditional high-barrier films and pouches, TruStar offers a defined category of material structures engineered to support sustainability objectives without compromising performance or reliability.
Sustainability-Focused Materials

Family of products including Recycle Ready, Recycled Content, Renewable Raw Materials.

Material Reduction

Lightweight, efficient films that minimize resource use while maintaining strength.

Extended Shelf Life

High-barrier films that protect freshness and reduce product waste.

Responsible Manufacturing

SQF-certified processes designed for energy efficiency and low waste output.

Let's Build What's Next

Partner with TruStar to create packaging solutions that perform, protect, and move your brand forward.